Wednesday, July 27, 2016

Compressive Strength of Concrete Cores



Compressive Strength of Concrete Cores
[BS 1881 – Part 120: 1983]



·         Specimens: 100 or 150 mm Dia, (Dia/Agg. Size ≥ 3), (Length/Diameter [λ] = 1 – 2).
·         Identification: Check Location, Orientation, Direction of Drilling relative to Direction of Casting and Min/Max Length as received.
·         Examination: Check the Excess Voids (%) by Comparing the Core Surface with Figure 1:
o   Small Void (0.5 – 3.0) mm.
o   Medium Void (3.0 – 6.0) mm.
o   Large Void (>6.0) mm.
o   Honeycombing (Interconnected Voids).
·         Dimension: to nearest 1mm (measure length and diameter before and after preparation)
·         Density (As Received, Moist, Saturated): to nearest 10 Kg/m3
·         Reinforcement: Measure the Size, Spacing of bars and Position in core (Center of bar to top of Core) as received and after preparation.
·         Tolerances: Flatness: 0.06 mm, Squarness: 2.0 mm wide, Parallelism: 2.0 mm wide & Cylindricity: 3 % of core diameter
·         End Preparation:
1.       By grinding: Store in Water (20 ± 2) °C, take out for 1h for grinding and measurement.
2.       By capping (<10mm Thickness):
a)      Store in Water (20 ± 2) °C, take out for 1h for Capping and measurement.
b)      Store in dry condition; take out for 1h for Capping and measurement.
·         Testing: Not less than 2 days after preparation and immersing in water
·         Loading: Pace Rate (0.2 -0.4)N/(mm2.s)
·         Compressive Strength: to nearest 0.5 N/mm2 (Load/Area)
·         Estimated In-Situ Cube Strength:
1.       Free of reinforcement: I.S.C.S =  x C.S (D = 2.5 horizontally drilled, 2.3 Vertically)
2.       Presence of reinforcement (Single Bar): Correction Factor = 1.0 + 1.5 (ør*d/øc*l)
3.       Presence of reinforcement (Two Bars): Correction Factor = 1.0 + 1.5 (Ʃør*d/fc*l)
ør is diameter of Reinforcement
øc is diameter of Specimen
d is distance of bar from nearer end
l is length




Elongation index of the aggregate



Elongation Index of Aggregate
[BS 812 – Part 105.2: 1990]

·         Preparation of Specimens:
1.       Take quantity material of aggregate (bulk sample) randomly from source.
2.       Reduce the Sample to test portions by Sample Divider or Quartering with minimum mass as shown in Table 1:
Nominal size of material (mm)
40
28
20
14
10
Minimum mass of test portion (kg)
15
5
2
1
0.5

3.        



Dry the test portion in oven at (105±5) oC until constant mass, and then record Mo in (g).
·         Testing:
-          Place the test portion into container.
-          Discard all aggregates retained on 50.0 mm test sieve and Passing 6.30 mm.
-          Pour the residue on top of coarsest sieve and shake it manually or by mechanical shaker for sufficient time to separate into size fractions as in table 2:
Nominal size of test sieve (mm)
100% passing
50.0
37.5
28.0
20.0
14.0
10.0
100% retained
37.5
28.0
20.0
14.0
10.0
6.30
Gaps between pins of gauge (mm)
78.7
59.0
43.2
30.6
21.6
14.7
Minimum mass of test portion (kg)
35
15
5
2
1
0.5

-           
-        








  Check the separation is complete by hand sieving.
-          Weigh the individual size-fractions retained on each sieve in (g).
-          Sum the masses of the fractions (M1) in (g).
-          Calculate the individual percentage retained and discard fraction of less than 5%.
-          Record the remaining mass by (M2) in (g).
-          Gauge each size-fraction by length gauge.
-          Combine all Elongated particles (not passing) and weigh (M3) in (g).
·         Calculation:
-          Calculate the corrected mass of elongated particle (M4) in (g) = (M1/M2) xM3.
-          Calculate the % elongated particle (M5) = (M4/M1) x100.
-          Calculate the value of Elongation Index = (M5xM1)/100.
-          Express Elongation Index to nearest whole number.

Monday, July 25, 2016

Flakiness Index of Aggregate



Flakiness Index of Aggregate
[BS 812 – Part 105.1: 1989]

·         Preparation of Specimens:
1.       Take quantity material of aggregate (bulk sample) randomly from source.
2.       Reduce the Sample to test portions by Sample Divider or Quartering with minimum mass as shown in Table 1:
Nominal size of material (mm)
50
40
28
20
14
10
Minimum mass of test portion (kg)
35
15
5
2
1
0.5

3.       Dry the test portion in oven at (105±5) oC until constant mass, and then record Mo in (g).
·         Testing:
-          Place the test portion into container.
-          Discard all aggregates retained on 63.0 mm test sieve and Passing 6.30 mm.
-          Pour the residue on top of coarsest sieve and shake it manually or by mechanical shaker for sufficient time to separate into size fractions as in table 2:
Nominal size of test sieve (mm)
100% passing
63.0
50.0
37.5
28.0
20.0
14.0
10.0
100% retained
50.0
37.5
28.0
20.0
14.0
10.0
6.30
Width of slot (mm)
33.9
26.3
19.7
14.4
10.2
7.2
4.9
Minimum mass of test portion (kg)
50
35
15
5
2
1
0.5

-          Check the separation is complete by hand sieving.
-          Weigh the individual size-fractions retained on each sieve in (g).
-          Sum the masses of the fractions (M1) in (g).
-          Calculate the individual percentage retained and discard fraction of less than 5%.
-          Record the remaining mass by (M2) in (g).
-          Gauge each size-fraction by thickness gauge or special sieve.
-          Combine all passing particles and weigh (M3) in (g).
·         Calculation:
-          Calculate the corrected mass of flaky particle (M4) in (g) = (M1/M2) xM3.
-          Calculate the % flaky particle (M5) = (M4/M1) x100.
-          Calculate the value of Flakiness Index = (M5xM1)/100.
-          Express Flakiness Index to nearest whole number.